Getting to Know Woven Patches

What is a woven patch?

A.                  In short, it is a high-quality patch.

 B.                   The patch’s high-quality comes from the different types of materials used while machining the woven patch.

How are woven patches made, to be high-quality?

A.                  Quite simply, they are made, using weaving machines that manufacture digitally, woven patches.

 B.                   Woven patches are high-quality, because they are made, among other ways, using a multiple step, weaving process. This process is all digitized and allows for the weaving machine to automatically weave the patches.

 C.                   The weaving process starts with a ready-made, digital design being imported into the weaving machine’s interface computer. After the digital design is imported into the weaving machine, the process is continued by putting a winding line on the weaving machine and threading the winding line to a stitching needle.

 D.                  Next, the weaving machine creates a base fabric with patches that are already woven into it. When the base fabric is finished being manufactured, the size of the fabric is reduced, so it can be used in the laser machine, so the smaller patches can fit in the laser machine and so the woven patches can be laser cut. The weaving process is then finished off by cutting the braided weaving, by hand. Then, the laser machine automatically cuts the patches, wraps the borders and then refines the borders with heat. Finally, the patches are packaged and sent to customer.

 E.                   Once these steps are completed, the patches are ready and completed weaving. After the patches are woven, they are hand cut and prepared to be finished off.

Are woven patches really high-quality patches?

A.                  Yes, they are!

 B.                   During the machining process, woven patches are made with very thin, fine threads. Using these materials provides a tighter weave in the stitching. The result is a high-quality patch.

C.                   Thin, fine threads + tighter stitching = finer details, smaller lettering, clearer graphics, clearer lines, and flatter feel and appearance, or a high-quality patch!

 Why choose a woven patch?

A.                  They are more suitable for designs that have greater details, complex artwork, and sizable resolution. Woven patches tend to also be cheaper than other types of patches.

B.                   More quality design options, for a lower cost!

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